The Merkur Encyclopedia

Emissions Testing

California Testing: I'll have to check, but apparently the emission standards categories (ESC) are different for the 1985 and the 1989. You're right about AVE being the average emissions for passing cars, but only for those in that same ESC. The purpose for AVE is to emphasize how failing by "only a little bit" is really pretty dirty compared with a good running car in that same emission control technology class. As far as model year vs technology, the XR4ti EEC-IV was exceptional in 1985, but not in 1989. Feedback carbs were normal equipment for most of the new car population in 1985.

The ESC tables are published on the California Smog Check web pages at <www.smogcheck.ca.gov>. Look in the information for technicians.

There can be variability in the way the test is performed, although there are many algorithms in the software to keep the tests consistent. Control of "acceleration excursions" was originally tighter, but technicians new to the BAR97 dynamometer systems were unable to perform the drive trace without making errors which caused the test to abort. Therefore, some test even on the same vehicle will have higher emissions, but usually still well within the emission standards.

Fixes

For those of you who have failed a smog test b/c of too high of a NoX reading. I had a full tune up and every thing was balls on but I failed with too high NoX by over 1000ppm. I rechecked every thing and I found nothing wrong. Then I remembered reading that Methanol had really low NoX levels. And from another article that Methanol could be added to your car without any ill effects by up to 3%. So I added Trick racing methanol to a full tank of premium unleaded for a 3% mixture. I tested again and passed. HC and NO levels came up slightly but my NoX levels droped by over 1000ppm and I PASSED! :)

Results

RPM

%CO2
%O2

HC(ppm)

CO%

NOx(ppm)
Result
MAX AVE MEAS MAX AVE MEAS MAX AVE MEAS
1985MerkurXR4Ti,5sp,stock no mods,168000mi
15 mph

2887

14.9

0.3

163

43

30

0.85

0.18

0.05

2170

394

702

Pass
25 mph

2517

15

0.1

113

24

28

0.65

0.13

0.19

1970

397

297

Pass
1989MerkurXR4Ti,5sp,stock no mods,120000mi
15 mph

2678

13.9

0.5

141

30

68

0.74

0.14

0.6

9999

206

504

Pass
25 mph

2463

14.5

0.1

91

12

41

0.62

0.07

0.12

9999

194

159

Pass
1989MerkurXR4Ti,5sp,stock,no mods,96000mi
15 mph

1455

8.2

9.4

141

30

108

0.74

0.14

0.18

1992

209

238

pass
25 mph

1679

7.8

9.8

91

12

80

0.62

0.07

0.21

1792

194

293

pass
1985MerkurXR4Ti,5sp,stock no mods,168000mi
15 mph

2887

14.9

0.3

163

43

30

0.85

0.18

0.05

2170

394

702

Pass
25 mph

2517

15

0.1

113

24

28

0.65

0.13

0.19

1970

397

297

Pass
 1985 Merkur XR4Ti, 5sp, big valve NA head, 8.5:1 compression, SVO EEC & VAF, IC, 96,000mi, 12° advance, ported everything
 15 mph 2817   14.9  0.1  163  43  1  0.85  0.18  0.20  1670  394  208  Pass
25 mph  2508 14.9 0.1 113 24 2 0.65 0.13 0.17 1470 397 251 Pass


The Smog Check visual inspection requires that all original emission control systems/devices are in place, but an inspector would never determine that the stock head (small valves, small ports) is on the engine unless you told him.

BTW, the Smog Check Inspection Manual has an appendix (K?) that says that intercooler retrofits are permissible without an ARB E.O. if installed on an engine with OEM turbo. Count me in!